HAOYUE Vacuum Furnace Pre-Installation Facility Planning & Utility Guide – Free Download

Facility planning guide for vacuum furnace installation.

HAOYUE Vacuum Furnace Facility Planning Guide

HAOYUE Vacuum Furnace Pre-Installation Facility Planning & Utility Guide

A comprehensive workbook for process engineers and MEP contractors to prepare the shop floor for advanced thermal processing equipment — covering layout footprint, utility interfaces, and site readiness.

⬇ FREE DOWNLOAD (PDF)

2026 Edition • Layout specs • Utility matrix • Readiness checklist • MEP guide

What's Inside This Planning Guide?

Based on HAOYUE's 20+ years of furnace installation experience across 30+ countries, this guide consolidates everything your engineering team and MEP contractors need to know before the equipment arrives — eliminating costly on-site surprises.

📐 Equipment Layout & Footprint

Baseline dimensions for P2 (Sinter-HIP), V2 (High Vacuum), S Series (SPS), D2 (Debinding), and G2/H2 (Graphitization/Hot Press) furnaces. Floor loading, ceiling height, and mandatory maintenance clearance specifications included.

⚡ Utility Interface Configuration

Detailed electrical power (380V-500kW), cooling water (80-400 L/min, 15-25°C), process gas (Ar/N₂, 99.999% purity), compressed air, and exhaust duct requirements for each furnace series.

✅ Pre-Installation Readiness

Complete checklist covering civil works, electrical preparation, cooling system setup, gas supply installation, ventilation requirements, and safety equipment — organized by installation phase.

🔧 MEP Contractor Coordination

Guidelines for coordinating with mechanical, electrical, and plumbing contractors including interface specifications, pipe diameters (DN32-DN150), grounding requirements (< 4 Ohms), and installation timeline.

💡 Why this matters: Proper pre-installation planning can reduce installation time by up to 30% and prevent costly rework. This guide ensures your facility is ready before the HAOYUE installation team arrives.

Equipment Footprint & Layout Requirements

Use these dimensions to plan your shop floor layout. Maintenance clearance is mandatory — not optional. Insufficient clearance voids warranty and creates safety hazards.

Series Furnace Type Footprint (L×W×H) mm Min. Ceiling Floor Load
P2 Gas Pressure Sintering (Sinter-HIP) 3500 × 2500 × 2800 4500 mm 2500 kg/m²
V2 High Vacuum Sintering 3000 × 2200 × 2500 4000 mm 1500 kg/m²
S Series Spark Plasma Sintering (SPS) 2800 × 2200 × 3200 5000 mm 2000 kg/m²
D2 Vacuum Debinding 2500 × 1800 × 2200 3500 mm 1000 kg/m²
G2/H2 Graphitization / Hot Press 3200 × 2400 × 3500 5000 mm 2200 kg/m²

⚠️ Required maintenance clearances: Front: 1500-2000mm | Rear: 1000-1500mm | Sides: 1000-1500mm

📐 Layout tip: Plan for a minimum of 2000mm in front of the furnace chamber door for loading/unloading access and safe maintenance operations. Overhead clearance must account for hoist rails if planned.

Utility Interface Configuration Matrix

This matrix details the specific water, power, and gas connections required before the HAOYUE installation team arrives on site. Prepare these interfaces in advance to avoid installation delays.

Parameter P2 (Sinter-HIP) V2 / D2 (Vacuum) S / H2 (SPS/Hot Press)
⚡ Electrical Power
Supply Voltage 380V/415V, 3-Ph, 50/60Hz 380V/415V, 3-Ph, 50/60Hz 380V/415V, 3-Ph, 50/60Hz
Installed Power 150 - 350 kW 80 - 200 kW 100 - 400 kW
Grounding < 4 Ω (Dedicated) < 4 Ω (Dedicated) < 2 Ω (Critical)
💧 Cooling Water
Flow Rate 150 - 300 L/min 80 - 150 L/min 200 - 400 L/min
Inlet Pressure & Temp 0.2-0.4 MPa | 15-25°C 0.2-0.4 MPa | 15-25°C 0.3-0.5 MPa | 15-20°C
Pipe Interface DN40 / DN50 Flange DN32 / DN40 Flange DN50 Flange
☁ Process Gas (Ar / N₂)
Gas Purity ≥ 99.999% ≥ 99.999% ≥ 99.99%
Supply Pressure Up to 10 MPa (HP) 0.2 - 0.5 MPa 0.2 - 0.5 MPa
💨 Compressed Air & Exhaust
Pneumatic Air 0.5-0.7 MPa (Dry/Clean) 0.5-0.7 MPa (Dry/Clean) 0.5-0.7 MPa (Dry/Clean)
Exhaust Pipe Ø DN100 - DN150 DN80 - DN100 DN100

🔌 Electrical note: All HAOYUE furnaces require a dedicated transformer and MCCB. Do not share power with heavy machinery that causes voltage fluctuation. Separate grounding electrode is mandatory for stable PID control operation.

Pre-Installation Site Readiness Checklist

Complete each item in this checklist before the scheduled installation date. The HAOYUE installation team will verify all items upon arrival — incomplete preparation may result in rescheduling.

🏗 Civil Works

  • Reinforced concrete foundation poured and cured
  • Floor load verified (1000-2500 kg/m²)
  • Equipment access path clear (doors/aisles)
  • Overhead crane/hoist capacity confirmed
  • Lighting installed per HAOYUE spec

⚡ Electrical Preparation

  • Dedicated transformer installed (380V/415V, 3-Ph)
  • MCCB sized for furnace full load current
  • Grounding electrode resistance < 4 Ohms
  • Cable routing conduits complete
  • Emergency stop circuit wired

💧 Cooling System

  • Chiller or cooling tower flow rate verified
  • Pipe interface flanges (DN32-DN50) installed
  • Water quality tested (pH 7-8, < 50 ppm solids)
  • Pressure and flow gauges installed
  • Drainage with adequate capacity ready

☁ Gas Supply

  • Argon/N₂ supply with ≥ 99.999% purity
  • Pressure regulator set to required range
  • Gas lines purged and leak tested
  • High-pressure storage for P2 series ready
  • Safety relief valves installed and tagged

Installation tip: HAOYUE provides a dedicated site preparation engineer for large projects. Contact lyle@haoyue-group.com to schedule a pre-installation site survey and ensure your facility is fully compliant.

Plan Confidently. Install Smoothly. Operate Reliably.

Download the complete HAOYUE Facility Planning & Utility Guide and ensure your shop floor is fully prepared before the equipment arrives. Every dimension, utility specification, and readiness checklist is based on 20+ years of real-world installation experience.

🏭

20+ Years
Installation Expertise

🌍

300+ Installations
Across 30+ Countries

🔧

Full Installation
& Commissioning Support

⬇ DOWNLOAD FACILITY PLANNING GUIDE
Need a pre-installation site survey? lyle@haoyue-group.com | +86-180-6810-6501 | vacuum-sintering.com
HAOYUE Group — An Explorer, Pioneer & Leader In Making Advanced Sintering Equipment.

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